A process is a unique combination of machines, tools, methods and personnel engaged in providing a product or service. Pdf usage of process capability indices during development. Process capability indices pcis, cp, ca, cpk, cpm, and cpmk have been developed in certain manufacturing industry as. Measures of process capability process capability indices. Process capability indices based on median absolute deviation.
A number of authors worked on nonnormal distributions which were most notably those of clements, pearn and chen. Process capability index 179 proceeding as in the case of the index c pcu, one may. Samuel kotz author of process capability indices in. Process capability index cpk is a statistical tool, to measure the ability of a process to produce output within customers specification limits. The comparison is made by forming the ratio of the spread between the process specifications the specification width to the spread of the process values, as measured by 6 process standard deviation units the process width. Eagerness to establish a single index to measure process capability has resulted in the proliferation of indices.
However, if the data is nonnormal, measuring process capability using conventional methods can lead to erroneous results. Johnson department of statistics university of north carolina chapei hi11. Astm e2281 15 standard practice for process capability. Data used in the analyses has been included where permitted. Chapter 1 introduction samuel kotz chapter 2 the basic process capability indices. However, it has been my experience in the medical device industry that many processes are nonnormal and that the application of the normal theory in these cases can lead one astray. Introduction process capability indices such as, c p, c pk, c pm and c pmk are typically used as measures of process capability in the univariate domain kotz and lovelace1998. Process capability indices, samuel kotz and norman l. The effect of sample size on estimated limits for and x control charts, journal of quality technology, 254 237247. Process capability analysis is used to determine the process performance as capable or incapable within a specified tolerance.
Process capability compares the output of an incontrol process to the specification limits by using capability indices. Most capability index estimates are valid only if the sample size used is large enough, which is generally thought to be about 30 or more independent data values. Residuals based process capability indices for twostage. Certain standards and tests based on capability indices have validity when the process variation has a normal distribution. English and taylor analyzed nonnormality in pcis and posited. Estimating and testing quantilebased process capability. Relations among the process capability indices have also been illustrated with examples. Kotz and johnson tested properties of the indices, e. The paper contains some material presented in the kotz and johnson 2002. Estimating and testing quantilebased process capability indices for processes with skewed distributions cheng peng university of southern maine abstract. A solid, rigorous, yet comprehensible analysis of process capability indices, this work bridges the gap between theoretical statisticians and quality control practitioners, showing how an understanding of these indices can lead to process improvement. In process improvement efforts, the process capability index or process capability ratio is a statistical measure of process capability. Finally, section four proposes clear guidelines for the appropriate use of process capability indices. An overview of theory and practice on process capability indices for.
Definition of the capability indices a capability index relates the engineering specification determined by the customer to the observed behaviour of the process. Process capability indices have been used in the manufacturing industry to. Process capability analysis and process analytical technology. Process capability indices under nonnormality conditions. A variety of quality tools including flowcharts process documentation, control charts, process capability indices and experimental design are illustrated throughout the manuscript. In a later modules we will discuss capability analysis for nonnormal data. Approximately unbiased estimator for nonnormal process capability index c npk, journal of testing and evaluation, vol. There are several capability indices cp, cpk, ppk, cpm, ncpk.
There is, of course, much more that can be said about the case of nonnormal data. Understanding process capability indices statistics and actuarial. George washington university, washington, dc 20052. Basic indices cp, cpk, cpm, cpmk initially developed for normally distributed processes showed inappropriate for processes with nonnormal distributions. This book therefore covers material essential for quality engineers and applied statisticians who are interested in maximizing process capability. Similarly, the effect of a process change can be assessed by comparing capability indices calculated before and after the change. Understanding process capability indices stefan steiner, bovas abraham and jock mackay institute for improvement of quality and productivity department of statistics and actuarial science university of waterloo waterloo, ontario n2l 3g1 1. Process capability indices crc press book a solid, rigorous, yet comprehensible analysis of process capability indices, this work bridges the gap between theoretical statisticians and quality control practitioners, showing how an understanding of these indices can lead to process improvement. Applications of process capability and process performance. Process capability cp, cpk and process performance pp, ppk. An important part of any spc implementation is the use of process capability indices. Pca studies intrigue academics, practitioners, and also students. Rivera 4 discussed c pk index estimation using transformation technique. Process capability indices for shape parameter of weibull distribution.
The authors, who are internationally recognized experts in this area with numerous contributions to the field, provide a lucid exposition, which covers all. Bates 1 discussed robustness of indices based on normal population, pyzdek 2,3 showed that for nonnormal processes standard process capability indices will give false process fallout rates and misled the results. Di erent process capability indices such as clements percentile method and data trans. Cpk works well only for the bellshaped normal gaussian distribution. Pdf encyclopedia and handbook of process capability. The distribution of the process considered is normal. Pdf encyclopedia and handbook of process capability indices. Process capability indices pcis, cp, ca, cpk, cpm, and cpmk have been developed in certain. Process capability indices measure how much natural variation a process. Introduction a process capability index is a numerical summary that compares the behavior of a product.
His research interests include the fields of quality assurance, process capability, process control, and loss functions. Consider a production process which generates consecutively units of product represented by a sequence of independent n. Process capability analysis for nonnormal processes with. Fred spiring is a senior member of the american society of quality, adjunct professor in the department of statistics, the university of manitoba, and a retired director of pollard banknote ltd in winnipeg, manitoba, canada. Process capability calculations with nonnormal data in the. Samuel kotz is the author of process capability indices in theory and practice 5. Pearn and samuel kotz, an overview of theory and practice on process capability indices for quality assurance, international journal of production economics, 117, 2. However, if a boxcox transformation can be successfully performed, one is encouraged to use it. Samples from the batch may need to be quite large to be representative of the variation in the batch. Introduction process capability analysis deals with how to assess the capability of a manufacturing process, where information about the process is used to improve the capability. But the statistical measurements of cp, cpk, pp, and ppk may provide more insight into the process. There is quit some confusion about the use of these indices.
It differs from process capability in that process performance only applies to a specific batch of material. Process capability indices have been popular for over 20 years, since joseph juran12 popularized the capability ratio cr in his quality control handbook. Mar 20, 2007 a new process capability indexc s, is proposed which extends the most useful index to date, the pearn kotz johnson c pmk, by not only taking into account that the process mean may not lie midway between the specification limits and incorporating a penalty when the mean deviates from its target, but also incorporating a penalty for skewness. In simple words, it measures producers capability to produce a product within customers tolerance range. Process capability indices measure the degree to which your process produces output that meets the customers specification. Statistical methods in process management capability and performance part 4.
Process capability indices in theory and practice request pdf. Using process capability indices to express process capability has simplified the process of setting and communicating quality goals, and their use is expected to continue to increase. Astm e2281 15 standard practice for process capability and. Process capability indices 1st edition samuel kotz. Kotz, samuel and johnson, norman, process capability indices, chapman. Like the capability ratio, all pcis explicitly link process variability to customer specifications. If these assumptions are not met, the resulting statistics may be highly unreliable. Furthermore, the determination of sample sizes required to achieve a. Process capability indices pcis are appropriate tools in order to measure the inherent capability of a process. Additionally, several extensions and applications to real world problem are also discussed. To compare a process with customer requirements or specifications, it is common practice to think of capability in terms of the proportion of the process output that is within product specifications or tolerances. Process performance is only used when process control cannot be evaluated. Request pdf on may 1, 2000, lora zimmer and others published process capability indices in theory and practice find, read and cite all the research you.
Johnson university of north carolina, chapel hill, nc 27599 we provide a compact survey and brief interpretations and comments on some 170 publications on process capability indices which appeared in widely scattered. Process capability indices for skewed populations chang. Pearn and samuel kotz, booktitleseries on quality, reliability. A comprehensive exposition of quality control measures. Process capability indices based on median absolute deviation kayode s. Cp, cpk and their modifications samuel kotz chapter 3 the cpm index and related indices samuel kotz chapter 4 process capability indices under nonnormality. An origin of process capability indices is in the manufacturing industry. Process capability cp, cpk and process performance pp. Pca studies intrigue academics, practitioners, and. Because the sample mean and the sample variance s 2 are not unitless, they can be cumbersome as summary statistics for the process location and variance, respectively. Generalized process capability index, defined as the ratio of. Process capability estimation for nonnormal quality. For more information on process capability indices kotz and johnson, 1993.
Usl, where lsl and usl are the lower and upper tolerance limits. Encyclopedia and handbook of process capability indices. Interest in the use of process capability indices pels has. Adekeye redeemers university department of mathematical sciences redemption camp mowe, nigeria. Cp, cpl, cpu, and cpk are the four most common and timed tested measures of process capability. An example of this is for a short preproduction run. To illustrate the calculation of the estimated capability indices cpk and ppk we present a simple example.
Process capability indices datalyzerspectrum denmark. The concept of process capability only holds meaning for processes that are in a state of statistical control. Thus, they emphasize the suppliers responsibility to satisfy those specifications. Process capability calculations with nonnormal data in the medical device manufacturing industry. Learn the definitions, interpretations and calculations for cp, cpk, pp and ppk. Pdf process capability and capability index cp and cpk. Cpk is used to estimate how close you are to a given targe. Process capability indices for shape parameter of weibull. Abstract process capability is the performance of a process under normal and incontrol conditions. Cpcpk, vpvpk, ppppk, cpm, tz, %ool, ppm, and more recently. Six sigma process performance is reported in terms of sigma. Sample size determination for the estimate of process. Furthermore, the determination of sample sizes required to achieve a speci.
352 188 1044 361 708 633 1189 294 1442 383 1136 1344 781 417 163 440 825 99 27 575 669 166 1186 1063 811 1498 1374 1141 751 1349 1348 1488